Critical Minerals and Energy Intelligence

Helium insights

Helium is a strategically important resource, essential to semiconductor manufacturing, medical imaging, aerospace, defence and advanced scientific research.

With helium supply concentrated among a small number of producers at risk of geopolitical disruption (especially Russia and Qatar), governments and industry are seeking more secure sources amid concerns over helium shortages, supply-chain disruption.

What is helium?

Helium is a colourless, odourless and non-flammable gas valued for its chemical stability, low density and exceptional cooling properties.

It is the second-lightest element and has the lowest boiling point of any element. Helium remains liquid at temperatures close to absolute zero, making it essential for cooling superconducting magnets and other equipment that must operate at extremely low temperatures.

The name comes from helios, the Greek word for the Sun, where helium was first detected through analysis of sunlight.

Today, helium is used in semiconductor manufacturing, magnetic resonance imaging, aerospace, defence, scientific research, fibre optics, welding and leak detection. These specialised applications have made secure helium supply increasingly important to advanced industrial and technology supply chains.

Why helium matters

Helium combines properties that are difficult to reproduce with another gas.

It can:

  • cool equipment to extremely low temperatures
  • create an inert atmosphere that does not react easily with other materials
  • transfer heat efficiently
  • detect extremely small leaks
  • pressurise and purge fuel systems
  • remain stable in demanding industrial environments
  • lift balloons and airships without being flammable
 

These properties make helium far more than a lifting gas. It is a critical input for healthcare, electronics, aerospace and advanced scientific infrastructure.

Helium in semiconductor manufacturing

High-purity helium is used throughout parts of the semiconductor manufacturing process.

It can help:

  • control temperatures during wafer production
  • create inert processing environments
  • cool manufacturing equipment
  • carry gases through production systems
  • test equipment for leaks
  • support plasma-based manufacturing processes
 

Semiconductor plants require gases that meet strict purity and consistency standards. Even small amounts of contamination can affect production yields or damage sensitive equipment.

Helium supply disruptions can therefore create problems beyond the volume of gas involved. Manufacturers may have limited ability to replace helium quickly without changing equipment, processes or quality controls.

Helium in MRI scanners

Liquid helium is used to cool the superconducting magnets inside many magnetic resonance imaging scanners.

These magnets must operate at temperatures close to absolute zero. At such temperatures, specialised materials can conduct electricity with almost no resistance, allowing MRI systems to generate the powerful magnetic fields required to produce detailed medical images.

NIST records helium’s normal boiling point at approximately 4.2 kelvin, equivalent to about −269°C.

Newer MRI systems may use less helium or incorporate sealed cooling systems that reduce losses. However, helium remains important across the installed base of medical-imaging equipment, particularly during maintenance, repairs and magnet servicing.

Aerospace and defence applications

Helium is used in aerospace and defence because it is light, inert and non-flammable.

Applications include:

  • pressurising rocket fuel tanks

  • purging fuel lines and propulsion systems
  • cooling satellite instruments
  • detecting leaks in aerospace equipment
  • supporting missile and space-launch systems
  • weather and surveillance balloons
  • specialised welding and manufacturing
 

Helium can remain gaseous under conditions where some other gases may liquefy or react with surrounding materials. This makes it useful in systems where reliability and chemical stability are essential.

Scientific and industrial uses

Helium supports a wide range of research and industrial processes.

It is used in:

  • particle accelerators

  • quantum-computing research
  • nuclear magnetic resonance equipment
  • cryogenic laboratories
  • gas chromatography
  • fibre-optic manufacturing
  • controlled-atmosphere production
  • arc welding
  • deep-sea diving mixtures
  • leak-detection systems
 

Many of these applications consume relatively modest quantities compared with bulk industrial gases, but they can require extremely high purity and have few practical substitutes.

How helium forms

Most helium on Earth is produced through the natural radioactive decay of uranium, thorium and other elements within rocks.

Over geological time, helium can migrate through the surrounding rock and accumulate in underground gas reservoirs. Commercial concentrations are most commonly found alongside natural gas, particularly where suitable source rocks, seals and trapping structures have preserved the gas.

Helium is considered a non-renewable resource on human timescales. Once released into the atmosphere, it can eventually escape into space because its atoms are extremely light.

How helium is produced

Almost all commercial helium is recovered from natural-gas production.

A typical helium supply chain can include:

  • Extraction: Natural gas containing helium is brought to the surface.
  • Separation: Methane, nitrogen, carbon dioxide, water and other components are removed.
  • Concentration: The helium content is increased to produce crude helium.
  • Purification: Remaining impurities are removed to achieve the required grade.
  • Liquefaction: Some helium is cooled into liquid form for cryogenic applications.
  • Storage and transport: Helium is moved in specialised containers as a compressed gas or cryogenic liquid.
  • Distribution: Industrial-gas companies supply customers according to purity, pressure and delivery requirements.
 

A gas field can contain helium without being commercially viable. Project economics depend on helium concentration, reservoir size, gas composition, processing requirements, infrastructure, energy costs and access to customers.

Primary and by-product helium

Helium has traditionally been recovered as a by-product of natural-gas production.

This creates a structural supply challenge: decisions about helium output may depend on the economics of the larger natural-gas project rather than helium demand alone. A gas field may close, reduce production or vent low-value gases even when helium markets remain tight.

Some projects are designed specifically around helium-rich reservoirs. These primary helium developments can offer more direct exposure to helium demand, although they still face geological, processing, financing and infrastructure risks.

The commercial value of a project depends on recoverable helium rather than concentration alone. Flow rates, reservoir pressure, contaminants and the cost of purification can all affect viability.

Gaseous versus liquid helium

Helium is supplied in gaseous or liquid form depending on the application.

Gaseous helium

Compressed gaseous helium is commonly used for:

  • welding
  • leak detection
  • controlled atmospheres
  • laboratory analysis
  • pressurising and purging
  • balloons and airships
 

It can be transported in cylinders, tube trailers or other high-pressure containers.

Liquid helium

Liquid helium is primarily used where extremely low temperatures are required, including MRI systems, scientific research and superconducting equipment.

Producing and transporting liquid helium requires specialised infrastructure. Heat entering a container causes some of the liquid to evaporate, known as boil-off, making storage time, insulation and logistics important parts of the supply chain.

Why helium supply is strategically sensitive

Helium production and processing are concentrated in a limited number of countries and facilities. Supply can be affected by plant maintenance, pipeline disruptions, geopolitical events, shipping constraints and changes in natural-gas production.

The challenge is not simply finding helium underground. A secure helium supply chain also requires:

  • gas-processing infrastructure
  • purification plants
  • liquefaction capacity
  • specialised storage containers
  • reliable transport
  • technical expertise
  • long-term customer qualification
  • systems for recovering and recycling helium
 

Because helium is often produced as a by-product, supply may respond slowly to higher prices or stronger demand. New projects can also require substantial investment before commercially saleable helium is produced.

Can helium be recycled?

Helium can be captured, purified and reused in some applications.

Recovery systems are particularly valuable in hospitals, laboratories, semiconductor plants and research facilities where helium consumption is high or supply continuity is essential.

Recycling may involve:

  • capturing helium that would otherwise be vented
  • compressing the recovered gas
  • removing moisture and other contaminants
  • purifying it for reuse
  • reliquefying it where cryogenic helium is required
 

Closed-loop systems can reduce exposure to supply interruptions and lower long-term consumption. However, installation costs, facility size and purity requirements determine whether recovery is practical.

Are there substitutes for helium?

Substitutes exist for some helium applications, but performance varies.

Argon can replace helium in certain welding and inert-atmosphere processes. Hydrogen or nitrogen may be suitable for some leak-detection, cooling or industrial applications. Modern MRI designs can also reduce the amount of helium required.

However, there is no universal replacement. USGS notes that no substitute can provide the same performance where cryogenic temperatures below approximately −254°C are required.

Substitution therefore depends on the equipment, required temperature, safety conditions, purity standards and cost of redesigning the process.

Environmental considerations

Helium itself is non-toxic and does not contribute directly to climate change. Its environmental footprint is mainly associated with the way it is extracted, processed and transported.

Potential considerations include:

  • emissions from natural-gas production
  • energy used in separation and liquefaction
  • methane leakage
  • construction of processing infrastructure
  • transport of cryogenic or compressed gas
  • venting of helium that could otherwise be recovered
 

Primary helium projects associated with nitrogen-rich rather than hydrocarbon-rich gas may have a different emissions profile from conventional natural-gas projects. However, each project must be assessed according to its reservoir composition, power source and processing design.

Recovery and recycling can reduce waste, but these systems also require equipment and energy.

The helium investment case

Helium’s investment case is built around the gap between its small market size and its importance to high-value industries.

Healthcare systems, semiconductor manufacturers, aerospace companies and research facilities may use relatively limited volumes, but supply interruptions can have significant operational consequences.

For investors, the main factors to assess include:

  • helium concentration and recoverable resource

  • reservoir pressure and production flow
  • gas composition and contaminants
  • ownership of processing and liquefaction infrastructure
  • transport distance and route to market
  • product purity
  • offtake agreements
  • project financing and development timelines
  • exposure to natural-gas prices
  • regulatory and geopolitical risk
 

A large helium resource does not automatically make a strong commercial project. Processing complexity, infrastructure requirements and the ability to deliver qualified product reliably can be more important than headline resource size.

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